New QUICK-TECH i-42 ULTIMATE (STOCK) | 5-Axis or More CNC Lathes
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The QuickTECH i-42 Ultimate / i-60 Ultimate is a compact, high precision, high production CNC turning and milling center cast from Meehanite iron. Available in both 42mm and 60mm bar capacities, this unique bar processing center provides complete part machining including all complex milling functions. The i-42/i-60 features 10 axes, 2 turning spindles, 2 milling spindles, 2 B axes, and a total capacity of 49 tools. A 4 axis (X,Y,Z,B) gang type vertical tool post serves each C axis spindle.
Turning Spindles
The main spindle sports a 15HP high torque spindle motor. The sub-spindle is equipped with a 5HP high torque integral spindle motor for backworking. The integral motor eliminates belts and provides superior accuracy and part finishes. The main spindle has a 42mm bar capacity (60mm for i-60) and the sub-spindle has 30mm bar capacity. Both spindles feature a full continuous C axis with braking system and are both standard with 42mm DIN-173E-42B collet chucks (60mm DIN-185E-60B for i-60). The main and sub-spindle are synchronized for fast and accurate part transfer. Both spindles employ P4 high precision bearings for stability and heavy cutting ability.
Tooling System
A unique 4 axis gang tooling system consisting of linear X,Y, and Z axes plus a rotary B axis serves each spindle. The main tool post features 6 O.D. turning tools, 5 I.D. turning tools, and 12 live tools. The sub tool post features 5 O.D. turning tools, 9 I.D. turning tools, and 12 live tools. The live tools are mounted in a continuous 360 degree B axis. The live tools are powered by a 2HP spindle motor. Rigid tapping is standard. Each tool post has a Y axis for off center milling operations. Tool change time is near ZERO.
Construction
The machine frame and all major components are made from the highest quality cast iron. The machine weighs in at an impressive 9,240 lbs. The i-42/60 uses large, 35mm Hiwin roller type linear guideways in all linear axes. The 35mm rails increase stability and allow heavier cutting. The large 32mm ballscrews are double anchored, pre-tensioned and direct coupled to the Mitsubishi servo motors thus promoting precision.
CNC Controls
The machine is equipped standard with the fully featured and powerful Mitsubishi M830S control with 15” LCD. All spindles and axes use Mitsubishi AC servo motors and Mitsubishi amplifiers. The completely matched Mitsubishi CNC system provides extreme reliability and high performance. A 3 year warranty is standard on the CNC system. Optionally, the Fanuc OiT-F Plus with 15” LCD is available. The Fanuc system utilizes all Fanuc servo and spindle motors and drives and comes with a standard 2 year warranty.
Standard Features
The machine come with standard features necessary for production turning such as collet chucks, parts catcher, parts conveyor, 400 PSI coolant pump, chip conveyor, and bar feeder interface.
Main Spindle Capacity i-42 (i-60)
Maximum bar working capacity: 1.65” (2.36”)
Maximum turning length: 9.8”
Collet Chuck Type: DIN KK5-173E/42B (DIN KK6-185E60B)
Spindle nose: A2-5 (A2-6)
Hole through draw tube: 1.69” (2.56”)
Spindle speed range (std.): 6000 RPM (4000 RPM)
Spindle motor: 15HP
C axis increment: .001 degrees
Sub Spindle Capacity
Maximum bar working capacity: 1.65”
Maximum turning length: 3.94”
Collet Chuck Type: DIN KK5-173E/42B
Spindle nose: A2-5
Hole through draw tube: 1.181”
Spindle speed range: 6000 RPM
Spindle motor: 5HP Integral motor
C axis increment: .001 degrees
Travel and Feed
Maximum cross travel (X1 axis): 5.9”
Maximum vertical travel (Y1 axis): 15.15”
Maximum longitudinal travel (Z1 axis): 9.8"
Maximum cross travel (X2 axis): 17.7”
Maximum vertical travel (Y2 axis): 15.15”
Maximum longitudinal travel (Z2 axis): 11.8"
Maximum B axis travel (B1, B2 axes): 360 degrees / .001 degree resolution
X1, X2, Y1, Y2, Z1, Z2, B1, B2 servo motors: 2 HP
Ballscrew diameter x pitch: 1.25” (32mm) x 10mm pitch
Rapid traverse rate: 1181”/ min.
Tooling System (Main)
Tooling type: Gang Tool / Servo Y axis
Number of turning tools: 6 O.D. (5 plus 1 cut-off), 5 I.D.
Square shank size: .75” (20mm)
Boring bar capacity: .75” (ER-20)
B axis: 360 degrees
B axis index time: .3 secs / 90 degrees, .6 secs 360 degrees
Number of live tools: 12
Live tool spindle motor: 2HP
Live tool spindle speed: 4000
Live tool shank: ER-20 collet
Tooling System (Sub)
Tooling type: Gang Tool / Servo Y axis
Number of turning tools: 5 O.D., 9 I.D.
Square shank size: .75” (20mm)
Boring bar capacity: .75” (ER-20)
B axis: 360 degrees
B axis index time: .3 secs / 90 degrees, .6 secs 360 degrees
Number of live tools: 12
Live tool spindle motor: 2HP.
Live tool spindle speed: 4000
Live tool shank: ER-20 collet
General
Positioning accuracy: +/- .0002" full stroke
Repeatability: +/- .00015"
Coolant tank capacity: 65 gallons
Coolant pump motors: 1 HP flood / 3HP high pressure
Machine Weight: 9,240 LBS
Floor Space with chip conveyor: 138" X 75" x 75"
Machine Power Source: 208/220 Volts, 3 Phase 100 Amps**
Hydraulic pump motor: 1HP
Standard Machine Accessories:
(24) live tools (ER-20 collets)
(2) 42mm collet chucks (60mm collet chuck for i-60 main spindle)
(5) Front O.D. stick tool holders
(4) Front I.D. Tool holders (ER-20 collets)
(1) Front parting tool holder (3/4” square shank)
(5) Rear O.D. stick tool holders
(4) Rear I.D. Tool holders (ER-20 collets)
ER-20 collet set (box)
Parts catcher
Parts conveyor
Chip Conveyor
Bar feeder interface
400 PSI / 8GPM high pressure coolant pump
75 PSI / 20 GPM floor coolant pump
Full enclosed machine guards
Auto lubrication system
1 set of machine and control manuals
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