The YV1200ATC Vertical Turning Center is a large, high precision, heavy duty machine. The rigid vertical column and base are meehanite castings, heavily ribbed for reduced thermal distortion and vibration dampening. It is built for heavy duty turning of large size workpieces.
Both the X and Z employ a box way design with Turcite B. The ways are completely enclosed and a forced lubrication system assures high precision. This rigid system enables heavy duty machining and high precision. The Z axis is a large 9.8” x 7.8” square ram (9” x 9” with live tool option) made from cast steel that is extremely rigid even when extended the full 35”. The precision class 3 ballscrews are driven directly by the servo motors, eliminating belts or gears for high precision. The cross rail is moveable on box ways and is hydraulically clamped for rigidity and precision. The cross rail is infinitely positionable.
The spindle construction is a heavy duty design incorporating a high precision 24” O.D / 18” I.D. Timken Cross Roller bearing to endure high axial and radial loads. The spindle is also protected from coolant contamination by a double labyrinth seal. Tremendous table torque is developed by the 60 HP Fanuc high torque spindle motor coupled with the 2 speed ZF gear box. The 2 speed ZF gearbox transmits power through another intermediate gearbox and the table is then driven by a class 1 ring and pinion gear which provides a further gear reduction and torque multiplication. Spindle / table torque is an amazing 9,220 ft./lbs., providing the power for heavy duty machining.
The ATC stores 12 tools with a #50 taper tool attachment. This umbrella style ATC provides shortest route tool selection and is completely shielded from chips and coolant. Chip control is excellent as chips and coolant wash directly into the standard chip conveyor. This versatile VTL is designed for stand-alone applications or is easily integrated into a production line.
Capacities
Maximum swing 63"
Standard turning diameter 47.2"
Maximum turning diameter 55.1"
Maximum cross travel (X axis) -3.94" ; + 32.9" (+48.6” for ATC)
Maximum longitudinal travel (Z axis) 35.4"
Maximum cross rail travel (manual control) 31.5”
Maximum cutting height 50”
Ram distance to table (max / min) 60” / 0”
Spindle
Spindle Motor 60 HP
Spindle load 11,000 lbs
Spindle RPM 2-350
Spindle bearing diameter 24” O.D. / 18” I.D.
Spindle torque 9,220 ft./lbs.
Manual chuck 49” 4-Jaw Independent
ATC
Tool positions 12
ATC type Umbrella / Electric
Tool mounting #50 taper
O.D. tool shank size 1.25”
I.D. tool shank size 2.5”
Tool change time 30 Seconds
Maximum single tool weight 110 lbs.
Maximum magazine capacity 800 lbs.
Ballscrews and axis motors
Z axis ballscrew diameter 63mm (2.48”) x 10 pitch
X axis ballscrew diameter 63mm (2.48”) x 10 pitch
Ballscrew type Class 3 double nut
Ballscrew mounting type Pre-loaded, double anchored
X-Z servo motor HP X 9 HP, Z 9 HP
Feeds
Rapid Traverse Rate X,Z 472, 394 IPM
Cutting feed rate 0.01 - 197 IPM
Positioning accuracy +/- .0003" full stroke
Repeatability +/- .0002"
C axis and Live Tools (option)
Spindle motor 15HP
Drive System 2 speed ZF gearbox
Spindle RPM 2-2400
Tool shank type BT-50
C axis (contouring) .001 degree
General
Coolant tank capacity 160 gallons
Coolant pump motor 1.33 HP and .75 HP
Machine Weight 48,400 LBS
Floor Space 181" X 205" x 213"
Machine Power Source 208/220V, 3Phase, 200 Amps**
Hydraulic pump motor 3HP
Standard Machine Accessories
Spindle orientation
49” face plate with 4 independent boring mill jaws
Full square guard enclosure with chip wash
Coolant system
Tool kit
Halogen lamp
1 set operation manual
3 color operation light
12 station ATC
Chip conveyor with chip bucket
Heat exchanger for electrical cabinet
Automatic lubrication system
Standard Control Specifications - Fanuc OiT-F Plus
10.4” color high resolution LCD
Manual Guide i Conversational Programming
Alpha i AC digital servo and spindle systems with 1,000,000 pulse encoders
2 Megabyte program memory
Full MDI keyboard
PCMCIA card on front panel
USB port on front panel
Ethernet Connection (embedded)
Data Card editing function (software required)
200 block look ahead
Graphics function (3D)
2 axes simultaneous control
Constant surface speed
X axis radius/diameter programming
Decimal point input
Manual feedrate override (0-200%)
Optional block skip
Auto acceleration/deceleration
G70-G76, G90,G92,G94 canned cycles for turning, drilling, threading and grooving
Tool geometry/wear offsets 64 pairs
Tool nose radius compensation (G40-G42)
Tool life management
Work Coordinate System Offsets (G52-G59)
Polar Coordinates
Chamfering / Corner rounding
Custom Macro B
Additional Macro Common Variables #100 - #199, #500 - #999
Canned Cycles
Multiple Repetitive Cycle
Multiple Repetitive Cycle II
Canned Cycles for Drilling
Backlash compensation
Spindle speed override (50-150%)
Machine lock
M,S,T function lock
Dry Run
Single block
Rapid Traverse Override (0-100%)
1000 registerable programs
RS232-C
Skip signal and high speed skip signal
Background editing
Run Hour and parts count display
Fanuc OiT-F Plus Conversational Specifications (Standard)
Fanuc Manual Guide i Conversational with 10.4” color LCD
- Accommodates both simple and highly sophisticated machining programs
- All operations from programming to execution can be done on screen
- Real and high speed Animated Drawing function for easy program check
- Can support sub spindle programming
- Can support C axis and live tool programming
- Full prompt through menu driven and graphical programming
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