The Johnford SV-48 is a Super Vertical that combines speed, rigidity and precision in a heavy-duty Vertical Machining Center. This machine has features not found on competitive machines at any price. It features square box ways on all axes with large diameter pre-tensioned ballscrews, and a large diameter rigid spindle for heavy cutting. The Y axis features 4 box ways for unparalleld support and accuracy. The Z axis is hydraulically counterbalanced for increased speed and smooth operation. Special Turcite and hand scraping allow the SV-48 to rapid at 944 IPM in all axes. As in any high-quality machine tool, the SV-48 is made from heavy Meehanite FC-30 castings. Cast iron has the strength and vibration dampening characteristics necessary for excellent surface finishes and long cutting tool life.
A standard 24 tool high speed arm type automatic tool changer provides fast 1.3 second tool changes for maximum productivity. The 70mm (2.75”) spindle shaft has 7 bearings for unparalleled stiffness and cutting stability. The standard class 7 steel bearings allow standard spindle speeds up to 10,000 RPM. With the use of the optional IDD spindle, speeds can run up to 15,000 RPM. 18,000 or 24,000 RPM Weiss integral spindles with HSK-63A tooling are available for ultra high-speed machining. For applications requiring high torque at low RPM, a standard 2 speed geared head gives full power at only 455 RPM. The twin rear discharge screw type chip conveyor and high-volume flush system efficiently handles chips and minimizes cleaning time.
The 40mm (1.57”) diameter ballscrews are class 3 with a double nut pre-loaded design. To eliminate thermal growth and promote high accuracy and high-speed positioning, the ballscrews are pre-tensioned. High torque servo motors are direct coupled to the ballscrews for accuracy.
Your choice of Fanuc controls provides the ideal combination for all types of applications.
The Fanuc OiM-F Plus control is standard to provide you with state-of-the-art controllers and the latest in servo and spindle technology. For more demanding 3-D applications, the Fanuc 31iM-B Plus with a full selection of high-speed machining options is optional.
Travels
Longitudinal Travel (X) Axis: 48"
Cross Travel (Y) Axis: 28"
Vertical Travel (Z) Axis: 25"
Table to Spindle: 3.94" min/28.7" max
Spindle Center to Column: 29.1"
Table
Table Working Surface: 51.2" x 27.6"
Maximum Workload on Table: 3300 LBS.
Table Surface: Ground / T-slotted
No. of T-slots x Width: 7 x 18mm
Spindle (standard)
Spindle Motor: 15 HP high torque
Spindle Torque: 170 ft/lbs
Spindle Taper: ISO-40
Spindle Drive System: 2 speed ZF gearbox
Spindle Speed: 25-10000 RPM
Spindle (Optional Johnford Inline Direct Drive (IDD))
Spindle Motor: 25HP high torque
Spindle Torque: 59 ft/lbs
Spindle Taper: ISO-40
Spindle Drive System: IDD
Spindle Speed: 0-15000 RPM
Spindle (Optional Weiss Integral Motor Spindle)
Spindle Motor: 31 HP high torque
Spindle Torque: 53 ft/lbs
Spindle Taper: HSK-63A
Spindle Drive System: Integral Motor
Spindle Speed: 0-24000 RPM
Automatic Tool Changer (arm type)
Number of Tools: 24 tools (32/40 optional)
Tool Selection: Bi-directional-random
Tool Change Time: 1.3 sec tool to tool
Maximum Tool Diameter: 3" with adjacent tools
Maximum Tool Weight: 22 LBS
Tool Type: CAT-40 (BT-40 opt)
Maximum Tool Length: 12"
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter: 40mm (1.57”) x 16 pitch
Ballscrew Type: Class 3 double nut pre-loaded
Ballscrew Mounting Type: tensioned
X-Y-Z Servo Motor HP: 5.2HP
Servo Motor Mounting: Direct coupled
Feeds
Rapid Traverse Rate X,Y,Z: 944 IPM
Cutting Feed Rate: 0.01 - 472 IPM
Positioning Accuracy: +/- .0002" full stroke
Repeatability: +/- .00008"
General
Coolant Tank Capacity: 135 gallons
Machine Weight: 22,000 LBS
Floor Space: 122" X 134" x 117"
Machine Power Source: 208/220 Volts, 3 Phase 100 Amps**
Air Source: 90 PSI
Automatic Pallet Changer (option)
Table Working Surface: 51" x 27"
Maximum Workload on Pallet: 1500 LBS.
Pallet Surface: Milled / T-slotted
No. of T-slots x Width: 7 x 18mm
Pallet Change Time: 25 seconds
Standard Machine Accessories
Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Full machine enclosure
Halogen Work Lamp
Twin screw type chip conveyors and chip flush system
Remote Handwheel
Heat exchangers for control cabinets
Rigid Tapping
Spindle oil cooler
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