The Johnford BMC-130 is the heaviest horizontal boring mill in its class. With standard accessories, this heavy duty 50 HP horizontal boring mill, weighs in at over 88,000 lbs. of Meehanite cast iron. The machine design features a moving column for the Z axis and a moving table for the X axis only. This design, which is superior to a moving table / fixed column design, allows for maximum rigidity, better accuracy, and full support of the table over the complete X axis travel. The moving column design eliminates the need for outriggers or outboard supportive ways to support high table loads. The X axis is fully support by the base with absolutely no overhang of the table. The machine features precision ground and induction hardened box ways in Y and Z and Schneeberger roller linear ways in X. All box way mating surfaces are coated with Turcite-B and hand scraped for fit. The ways are force lubricated via a pressurized automatic oil lubrication system. Accurate positioning is carried out by large diameter, pre-tensioned ballscrews and powerful servo motors. Accuracy is ensured by the standard linear scales in all linear axes. The X axis ballscrew is fixed screw / rotating ball nut design to prevent ballscrew whip and vibration and increase rigidity and accuracy.
The 130mm (5.12”) quill is made from chrome-moly steel alloy. The spindle and sleeve are nitride hardened and then ground and lapped for high precision performance. The spindle is supported with the highest class of precision bearings to ensure optimum accuracy and to provide a stable platform for heavy duty cutting. The 50HP main motor with 2 speed gear drive ensures outstanding cutting performance at any spindle speed. The spindle delivers a maximum speed of 2500 RPM and the spindle and headstock are oil cooled for minimal thermal growth.
An impressive list of standard features includes a heavy duty 60 tool arm type ATC that is stand alone and separated from the machine for easy maintenance, a chip removal system consisting of a screw type conveyor between the table and column that discharges into a caterpillar type conveyor on the left side of the machine, a high volume coolant system, tall type table guards to contain chips and coolant, a full B axis rotary table, linear scales, and 300 PSI coolant through the spindle. The Fanuc OiM-F Plus control is standard and provides the ideal combination for all types of general machining applications as well as options for high speed, high accuracy mold and die machining. Manual Guide i conversational programming is standard. The optional Fanuc 31iM-B Plus control is available for demanding application in which additional axes are required. Both controls feature the Fanuc Alpha I servo system with 1,000,000 pulse encoders.
Travels
Longitudinal Travel (X) Axis 118" (157.5” opt. / larger available)
Vertical Travel (Y) Axis 90.5” (100” / 120” opt.)
Column Travel (Z) Axis 63" (78.7” opt.)
Spindle Travel (W) Axis 27.5”
Spindle center to table top 0” – 90.5” (100” opt.)
Spindle nose to table center (quill retracted) 27.5" min / 90.5” max (106.2” opt.)
Spindle nose to table center (quill extended) 0" min / 63” max (78.7” opt.)
Table
Table Working Surface 70.86" x 62.99"
Maximum Workload on Table 33,000 LBS.
Table Surface Ground / T-slotted
Table swing diameter 94.49”
No. of T-slots x Width 7 x 22mm
Spindle
Spindle diameter 5.12” (130mm)
Milling spindle diameter 10.24” diameter
Spindle Motor 50 HP
Spindle Taper ISO-50
Spindle Drive System 2 speed gear box
Spindle Speed 0-2500
Automatic Tool Changer (arm type)
Number of Tools 60 tools (80, 120 opt.)
Tool Selection Bi-directional – fixed pot
Tool Change Time 12 sec tool to tool
Maximum Tool Diameter 4.9" with adjacent tools, 9.8” without
Maximum Tool Weight 55 LBS
Tool Type CAT-50 (BT-50 opt)
Maximum Tool Length 15.7"
Ballscrews and Axis Motors
X-Y-Z-W Ballscrew Diameter 2.75” X, 2.5” Y/Z x 12mm pitch, 1.57” W x 10mm pitch
Ballscrew Type Class 3 double nut pre-loaded
Ballscrew Mounting Type Pre-tensioned
X-Y-Z-W-B Servo Motor HP 9.0 - 9.0 – 9.0 – 4.0 – 9.0HP
Servo Motor Mounting Direct coupled XYZ
Feeds
Rapid Traverse Rate X,Y,Z,W 472 IPM
Rapid Traverse Rate B axis rotary table 4 RPM
Cutting Feed Rate 0.01 - 236 IPM
Positioning Accuracy +/- .0003" full stroke
Repeatability +/- .0002"
General
Coolant Tank Capacity 150 gallons
Machine Weight (base machine only) 88,000 LBS
Floor Space 260” x 272” x 190”
Machine Power Source 208/220 Volts, 3 Phase 250 Amps**
Air Source 90 PSI
Standard Machine Accessories
Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Automated chip removal system with chip conveyors (1 screw type + 1 caterpillar type)
Halogen work lamp
2 speed geared head with spindle / headstock cooler
Remote Handwheel
Heat exchangers for control cabinets
Hydraulic counterbalance for headstock
Rigid Tapping
B axis rotary table (.001 degree)
60 Tool ATC
300 PSI Coolant through spindle
Linear scales XYZW
B axis rotary scale
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