The Johnford AHC-1600 is our latest horizontal machining center. While ideal for aerospace application, the AHC-1600 can handle a wide variety of applications in many industries. With standard accessories, this rigid 35 HP horizontal machining center, weighs in at 40,000 lbs. of Meehanite cast iron. The machine design features a moving column for the Z axis and a moving table for the X axis only. This design, which is superior to a moving table / fixed column design, allows for maximum rigidity, better accuracy, and full support of the table over the complete X axis travel. The moving column design eliminates the need for outriggers or outboard supportive ways to support high table loads. The X axis is fully support by the base with absolutely no overhang of the table. The machine features precision ground and induction hardened box ways in X, Y, and Z. All mating surfaces are coated with Turcite-B and hand scraped for fit. The ways are force lubricated via a pressurized automatic oil lubrication system. Accurate positioning is carried out by large (2.0”) diameter, pre-tensioned ballscrews and powerful servo motors. Accuracy is ensured by the optional Heidenhain linear scales.
The standard 6000 RPM 50 taper spindle delivers outstanding performance throughout the RPM range. The spindle is supported with the highest class of precision bearings to ensure optimum accuracy and to provide a stable platform for heavy duty cutting. The 35HP main motor with 2 speed gear drive ensures outstanding cutting performance at any spindle speed. The spindle and gearbox are oil cooled for minimal thermal growth. A range of spindles are available including 10,000 RPM direct drive 50 taper spindles and the German made Weiss / Siemens high speed, high power 15,000 RPM HSK-100A spindle. For heavy cutting and fine finishing together, the 110mm diameter shaft 15,000 RPM HSK-100A spindle with 56HP and 300 ft/lbs of torque is an excellent choice. The spindle features ceramic bearings with Vogel air/oil mist lubrication for best life. The spindle and headstock are liquid cooled for minimal thermal growth.
An impressive list of standard features includes a heavy duty 40 tool arm type ATC that is stand alone and separated from the machine for easy maintenance, a chip removal system consisting of 4 screw type conveyors (2 parallel with the Z axis, 2 parallel with the X axis), a high volume coolant system, full machine enclosure guarding to contain all chips and coolant, and a combination 63” x 32” flat table with a 800mm full B axis rotary table built-in. The Fanuc OiM-F Plus control is standard and provides the ideal combination for all types of general machining applications up to 4+1. The optional Fanuc 31iM-B control control is available for more demanding high speed machining applications as well as 5 axis simultaneous contouring. Mitsubishi, Siemens, Fagor, and Heidenhain controls are also available.
Travels
Longitudinal Travel (X) Axis 63" (72”, 79”, 118” opt.)
Vertical Travel (Y) Axis 50”
Column Travel (Z) Axis 40"
Spindle center to table top 5.5” – 55.5”
Spindle nose to table center 7.9" min / 47.9” max
Table (Combination)
Flat Table Working Surface 63" x 32" (72”, 79”, 118” length opt.)
Rotary Table Diameter 31.5”
Maximum Workload on Flat Table 10,120 LBS.
Maximum Workload on Rotary Table 4,400 LBS.
Table Surface Ground / T-slotted
No. of T-slots x Width 7 x 22mm
Spindle (Standard)
Spindle Motor 35 HP
Spindle Torque 575 ft/lbs at only 375 RPM
Spindle Taper ISO-50
Spindle Drive System 2 speed gear box
Spindle Speed 0-6000
Spindle (Optional Inline Direct Drive)
Spindle Motor 35 HP Fanuc (40HP opt.)
Spindle Torque 122 ft/lbs at 1500 RPM
(258 ft/lbs at 500 RPM optional)
Spindle Taper ISO-50
Spindle Drive System Direct Drive
Spindle Speed 0-10000
Spindle (Optional Weiss Integral Motor Spindle)
Spindle Motor 56 HP high torque
Spindle Torque 300 ft/lbs @ 1000 RPM
Spindle Taper HSK-100A
Spindle Drive System Integral Motor
Spindle Speed 0-15000 RPM
Automatic Tool Changer (arm type)
Number of Tools 40 tools (60, 80, 120 opt.)
Tool Selection Bi-directional-random
Tool Change Time 6 sec. tool to tool
Maximum Tool Diameter 4.9" with adjacent tools, 9.8” without
Maximum Tool Weight 33 LBS
Tool Type CAT-50 (BT-50 / HSK-100A opt)
Maximum Tool Length 15.7"
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter 2.0” X, Y, Z x 10 pitch
Ballscrew Type Class 3 double nut pre-loaded
Ballscrew Mounting Type Pre-tensioned
X-Y-Z-B Servo Motor HP 9.0 - 5.2 – 9.0 - 5.2HP
Servo Motor Mounting Direct coupled XYZ
Feeds
Rapid Traverse Rate X,Y,Z 590 IPM
Rapid Traverse Rate B axis rotary table 11.1 RPM
Cutting Feed Rate 0.01 - 472 IPM
Linear Positioning Accuracy +/- .0003" full stroke
Linear Repeatability +/- .0002"
B axis Positioning with / without scale 5 arc seconds / 15 arc seconds
General
Coolant Tank Capacity 120 gallons
Machine Weight (base machine only) 44,000 LBS (63” X axis)
Floor Space 171" X 170" x 122" (63” X axis)
Machine Power Source 208/220 Volts, 3 Phase 150 Amps**
Air Source 90 PS
Standard Machine Accessories
Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Automated chip removal system with 4 screw type chip conveyors
Halogen work lamp
2 speed geared head with spindle / headstock cooler
Remote Handwheel
Heat exchangers for control cabinets
Hydraulic counterbalance for headstock
Rigid Tapping
B axis rotary table (.001 degree)
40 Tool ATC
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