The heavy-duty machine body was designed by Finite Element Analysis (FEA) to assure optimized mechanical structure. Features include: Meehanite cast honeycomb-type base, highly-ribbed column mounted with oversized UVZ axis, and reinforced lower-arm to increase stiffness. All castings are stabilized and subjected to rigid testing to insure maximum strength, permanent high precision, and long durability.
The AccuteX Linear Shaft motor is standard equipment on the GA-43AL Wire EDM. Accutex developed and manufactures this cutting edge technology fully in house. The simplified maintenance free design enables AccuteX to offer world class precision and performance at an affordable price. The High speed linear shaft motor provides 10% faster servo response time compared to a conventional ball screw with no backlash or lost motion.The linear shaft motor, HIWIN linear guideways, 0.000008” Fagor glass scales, and 64 bit processing are joined together on the massive 6,160 pound casting putting the GA-43AL in a class of its own.
The U-V axis mechanism has been placed in the cabinet above the working area. This design assures reliable durable operation in any shop environment. The rigid structure and 20mm C1 Class U-V ball screws provide high precision at the maximum flushing pressures necessary for high-speed cutting.
The precision work piece-mounting table is made of hardened stainless steel, has easy accessibility, and is designed as a standard clamping system. This permits the setting of a wide range of work pieces quickly and accurately. The worktable can also accommodate any commercial clamping system.
The machine is equipped with the New Generation fully automatic annealing wire threading system (AWT) with a scrap wire disposal unit. AccuteX’s unique intelligent servo-control wire-threading technology (patent pending), together with multi-detectors, makes it the world’s fastest and most reliable (threading at wire break point) automatic wire threading system on the market.
The new ueX10 Windows 10 based CNC system’s powerful 64-bit CPU is a high speed, stable, industrial-grade computer, featuring a powerful user friendly software interface and 21.5” Touch Screen. This controls’ conversational cutting condition selection, on board operation manuals and help menus, along with a long list of productivity functions and features, makes new users effective and experienced operators capable of performing any application easily and accurately.
CAPACITIES
X-Axis Travel: 15.75"
Y-Axis Travel: 11.81"
Z-Axis Travel: 8.86"
U-Axis Travel: 2.36”
V-Axis Travel: 2.36"
Rapid Traverse: 60”/Min.
Taper Angle (with wide angle guides and nozzles): ± 45°
Maximum Workpiece Dimensions (X,Y,Z): 29.52" x 24.80" x 8.46" (10.1” optional)
Maximum Submersible Height: 8.46”
Maximum Workpiece Weight: 1,067 lbs.
Positioning Accuracy (X, Y): ±0.00012"
Repeatability (X, Y): ±0.00008"
Axis Drive Motors: Linear Shaft Motor w/ EatherCAT Control System
AUTOMATIC WIRE THREADING SYSTEM
Wire Diameter: 0.006"- 0.013"
Wire Guides: Round Diamond Guides
Wire Spool Feed Rate: 60-787 IPM
Wire Tension: 300-2,200g
Start Hole Size: 0.020" Dia.
Maximum Wire Spool Weight: 22 lbs.
DIELECTRIC FLUID SYSTEM
Tank Capacity: 170 Gallons
Chiller Unit: Standard (1.5 Ton Capacity)
Dielectric Fluid: Deionized Water
Resin Tank: 1035 1.0 cu/ft fiberglass bottle
Filters (2 each): Cartridge (12” x 20” Quick Disconnect)
Filtering Precision: 3 to 20 μm
Water Conductivity Control: Automatic/ Adjustable (5~15 uS)
Water Temperature Control: Automatic ( +/- 1’C)
POWER SUPPLY
AC MOSFET Discharge Power Circuit
Application Specific Integrated Circuit (ASIC)
Anti-Electrolysis Power Supply (AC)
Intelligent OV Circuit
Modular PC Board Design
SD Master Board-Stable Discharge performance enhance the accuracy and machining repeatability
AccuteX Linear Shaft Motor X,Y
EtherCAT Control System
High Speed Digital/AC Power Supply
Conversational Cutting Condition Selection with API (automatic program imbedding)
64 Bit Windows 10 Based CNC Control
Built in Collision Detection (All Axis)
Fagor Linear Glass Scales
Chiller Unit (standard)
Fully Closed Loop 0.000008” Resolution Inch/Metric Switchable by program
45° Taper Cutting Capability (wide angle guides and flush cups required)
Parametric Macro Sub Programming
5 Controllable Axes (X, Y, U, V, Z)
Automatic Corner Pro Function
Work Coordinate System G54-G959 (60 work points)
Automatic Wire Feed System (Re-Thread at Break-Point)
New Style Hand-Held Remote Pendant
Ergonomic CNC Operator Panel (Swivel Mounted and Adjustable)
21.5” Color Touch Screen
Edge Finding/Centering Manually, By G-Codes and by Guidance Menus
Extended Life Filtration Unit
On Board Operation and Help Menus
Ethernet (standard)
SD Master – Stable Discharge Circuit with EPGA Technology
RS 232C Input
Lead In/Out Function (reduces whitness mark)
Washdown Hose
USB Port
Saftey Door Interlock
Manual Drop Door
Machine, Generator, Numerical Control, and Filter System as well as the following items:
Automatic Wire Threading
Fagor Linear Glass Scales 0.000008” Resolution
Dielectric Chiller Unit
11lb. Spool Brass Wire (0.010 dia.) (1 each)
Wire Guides ( 0.010 dia.) (1 set)
Automatic Vertical Wire Alignment Device
Diamond Guide Removal wrench
Filter Cartridges 12 x 20 5um, Quick Disconnect (3 pieces)
Fiberglass DI Resin Bottle 2 pcs. ( 1035 1.0cu/ft capacity filled)
DI-Install Kit including Filter Housing, 5um Pre Filter, Di Resin Trap
Flushing Nozzles (Upper / Lower 2 sets) 4mm (2) and 8mm (2)
Tool Kit
Operation and Maintenance Manuals (1 set)
Complete software, calibration and parameter back-up (USB/ CF Card)
Pilot Lamp
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