The Tongtai HS-22 is a uniquely designed high speed, high precision slant bed CNC turning center cast from Meehanite iron. Precision box- ways and large servo motors provide ultra rigid and compact structure resulting in super accurate positioning. To ensure precision and thermal stability the headstock, tailstock, turret, and saddle are all mounted on a one piece 30 degree slant bed. The coolant tank is separate from the machine base to prevent heat transfer from the coolant to the machine casting which ensures precision and promotes easy clean out and maintenance. To further ensure accuracy and precision, the ballscrews are double nut type and pretensioned to eliminate thermal growth.
The precision spindle structure is mounted using precision double row roller bearings in conjunction with angular contact ball bearings for high rigidity and accuracy. The spindle quill inner and outer linings are precision ground for fit with the spindle, thus ensuring extreme concentricity and accuracy. The 6000 or optional 4500 RPM spindle is driven by a 15HP high torque motor which provides plenty of power.
A 12 station bi-directional turret provides .45 second indexing to the adjacent tool as well as a 1.8 seconds to the 180 degree opposite tool station and provides coolant through the tool holders. C axis and live tools are available as an option with the servo turret sporting VDI-40 quick change tooling, .3 second index time, and a 7.5 HP, 6000 RPM milling motor. A rear exit chip conveyor and a 6” diameter 3 jaw hydraulic chuck are provided as standard.
The HS-22 features a unique auto loading / unloading system. The automated system operates from the end of the machine as opposed to gantry system that load from the top. All loader functions are handled through the Fanuc CNC control for ultimate reliability. With a part swap time of only 4.8 seconds inside the machine, this loader is one of the world’s fastest. A 14 pallet work stocker is part of the system to enable long periods of unattended operation.
The Fanuc OiT-F Plus control with color LCD and full MDI keypad is standard for reliability and ease of use. The Fanuc absolute pulse coder (ABS) system is used to eliminate limit switches and prevent crashes. Traditional jogging to X and Z home positions are eliminated. A full C axis and servo live tool turret are optionally available for milling operations.
Capacities
Swing over bed/Front cover 8.66"
Standard turning diameter 8.66"
Swing over carriage 8.66"
Maximum cross travel (X axis) 6.1"
Maximum longitudinal travel (Z axis) 8.66”
Maximum turning length 7.87”
Spindle
Spindle Motor 15 HP
Spindle nose A2-5 (opt A2-6)
Spindle RPM 6000 (4500 opt.)
Hole through spindle 1.377" (2.2 opt.)
Bar Capacity 1.05” (opt.1.6” / 2.0”)
Spindle bearing diameter 2.6" (3.35”)
Hydraulic chuck 6” 3-Jaw (8” opt.)
Turret
Turret tool positions 12
Turret type Hydraulic (servo opt.)
Tool mounting Block type
O.D. tool shank size .75”
I.D. tool shank size 1.25”
Index time .5 seconds (.3 sec opt)
Ballscrews and axis motors
Z axis ballscrew diameter 32mm (1.26”) x 10 pitch
X axis ballscrew diameter 32mm (1.26”) x 10 pitch
Ballscrew type Class 3 double nut pre-loaded
Ballscrew mounting type Pre-tensioned
X-Z servo motor HP X 2.4HP, Z 2.4HP
Servo motor mounting Direct coupled
Feeds
Rapid Traverse Rate X, Z 787 IPM
Cutting feed rate 0.0001 - 19.7 IPR
Positioning accuracy +/- .0002"
Repeatability .0001"
C Axis and Live Tools (Option)
Turret Tool Positions 12
Turret type Servo
Turret index time .3 sec (.7 sec 180 degrees)
Live Tool Spindle Motor 7.5HP
Tool type VDI-40
Live Tool RPM 6000
C axis increment of spindle .001 degrees
General
Coolant tank capacity 40 gallons
Coolant pump motor .5 HP
Machine Weight 5,100 LBS
Floor Space with rear discharge conveyor 55” x 57” (79"conv.) x 68"
Machine Power Source 208/220 Volts, 3 Phase 75A
Hydraulic pump motor 2 HP
Automatic Parts Loader
Nominal Workpiece size (dia x length) 3.94” x 2.36” (6” dia. opt.)
Nominal Workpiece Weight 6.6 lbs.
Jaw Stroke .236”
Pusher Stroke Servo Control
Approximate Loading / Unloading Time (minimum) 4.8 seconds inside machine
Exchange Arm Horizontal Transversal X Axis
- Control 400W Fanuc AC Servo
- Travel 30”
- Rapid traverse 1770”/min.
Exchange Arm Vertical Transversal Y Axis
- Control 400W Fanuc AC Servo
- Travel 7.87”
- Rapid traverse 1180” / min.
Exchange Arm Rotational C Axis
- Control 100W Fanuc AC Servo
- Travel 360 Degrees
- Rapid traverse 75 RPM
Work Stocker
Number of pallets 14
Number of pallet lifters 2
Pallet lifter stroke 11.8”
Maximum workpiece diameter 3.94” (6” opt)
Maximum load on pallet 88 lbs.
Standard Machine Accessories
Complete coolant system
Splash guards
Built-in work light
Hydraulic 6" chuck
Soft jaws
Workpiece counter
1 set of Instruction manuals
Chip conveyor
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