The Tongtai VP-10 is a high speed vertical that combines speed, rigidity and precision in a heavy duty Vertical Machining Center for mass production. This machine has features not found on competitive machines at any price. It features large 35mm linear ways on X and Z and 45mm on Y with large diameter pre-tensioned ballscrews and a large diameter rigid spindle for heavy cutting. High power servo motors allow the VP-10 to rapid at 1417 IPM all axes with very fast acc / dec times. The Z axis, without a mechanical counterbalance, is ideal for high feed rates. Acceleration in X, Y, and Z is 0.7G. As in any high quality machine tool, the VP-10 is made from heavy Meehanite FC-30 castings. Cast iron has the strength and vibration dampening characteristics necessary for excellent surface finishes and long cutting tool life. The delta, or triangulated, design distributes cutting forces effectively and provides a rigid and stable machining platform.
A standard 30 tool high speed synchronous arm type automatic tool changer provides fast 2.0 second tool changes with average chip to chip time of only 3.6 seconds for maximum productivity. The 70mm (2.75”) spindle shaft has 6 bearings for unparalleled stiffness and cutting stability. The standard spindle is 15,000 RPM direct drive dual contact (Big Plus) 40 taper and is oil cooled for thermal stability. A standard 20HP direct drive spindle motor with electronic high / low switch gear provides a range of power and torque. Standard twin screw type chip conveyors remove nearly all chips from the machining area and discharges at the rear of the machine to minimize cleaning time. From there a standard caterpillar lift-up style chip conveyor carries chips to a hopper.
The machine is also prepared for high pressure coolant through the spindle. Optional 300 PSI or 1000 PSI coolant pumps can be added to further enhance productivity. In addition, a standard full splash cover is installed on top of the machine to contain all chips and coolant.
The 36mm (1.4”) diameter ballscrews are class 3 with a double nut pre-loaded design. To eliminate thermal growth and promote high accuracy and high speed positioning, the ballscrews are pre-tensioned. High torque servo motors are direct coupled to the ballscrews for accuracy.
The Mitsubishi M80A control is standard and is suitable for a wide range of applications from production to high speed machining applications. The M80A control features a 10.4” touch screen with intuitive smart phone type operation. A dedicated CNC CPU provides phenomenal processing speeds. An all new high response servo system with 1,000,000 pulse encoders is provided for state-of-the-art speed and accuracy. The Mitsubishi control comes with an industry leading 3 year parts and labor warranty! The Fanuc OiM-F Plus Type 1 control loaded with features including Manual Guide i Conversational is optional.
Travels
Longitudinal Travel (X) Axis 40.2"
Cross Travel (Y) Axis 20.1"
Vertical Travel (Z) Axis 23.6"
Table to Spindle 3.94" min/27.5" max
Spindle Center to Column 21"
Table
Table Working Surface 42" x 20.1"
Maximum Workload on Table 1100 LBS.
Table Surface Ground / T-slotted
No. of T-slots x Width 5 x 18mm
Table Height from Floor 35.4”
Spindle (standard)
Spindle Motor 20 HP / 10 min.
Spindle Taper CAT-40 dual contact
Spindle Drive System Direct Drive Motor
Spindle Speed 0-15000 RPM
Spindle Bearings Hybrid ceramic
Automatic Tool Changer (arm type)
Number of Tools 30 tools
Tool Selection Bi-directional-random
Tool Change Time 2.0 sec tool to tool
Maximum Tool Diameter 3" with adjacent tools (6” w/o)
Maximum Tool Weight 15 LBS
Tool Type CAT-40 (BT-40 opt)
Maximum Tool Length 10"
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter 36mm (1.4”) x 12mm
Ballscrew Type Class 3 double nut pre-loaded
Ballscrew Mounting Type Pre-tensioned
X-Y-Z Servo Motor HP 3.0 – 3.0 – 4.0HP
Servo Motor Mounting Direct coupled
Feeds
Rapid Traverse Rate X,Y,Z 1417, 1417, 1417 IPM
Acceleration X,Y,Z 0.7G
Cutting Feed Rate 0.01 - 394 IPM
Positioning Accuracy +/- .0002" full stroke
Repeatability +/- .0001"
General
Coolant Tank Capacity 75 gallons
Machine Weight 11,700 LBS
Floor Space 128" X 90" x 110"
Machine Power Source 208/220 Volts, 3 Phase 75 Amps**
Air Source 90 PSI
Standard Machine Accessories
30 Tool ATC
Spindle cooler
Prep for high pressure coolant through the spindle (pump system not included)
Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with alarm
Full machine enclosure
Halogen Work Lamp
Dual rear discharge screw type chip conveyors
Caterpillar rear side discharge chain type chip conveyor
Remote Handwheel
Heat exchangers for control cabinets
Rigid Tapping
We use cookies to improve your experience. Privacy Policy.