The You Ji CTV-1100 Vertical Turning Center is a compact, high precision, heavy duty machine. The rigid vertical column and base are meehanite castings, heavily ribbed for reduced thermal distortion and vibration dampening. It is designed for turning of medium size workpieces.
The X and Z axis linear roller guideways are completely enclosed, and a forced lubrication system assures high precision (box ways optional). The high-speed linear way system enables rapid traverse rates of 787 inches per minute. The precision class 3 ballscrews are driven directly by the servo motors, eliminating belts or gears for high precision. The optional Y axis moving column traverses on large hardened and ground box ways. The optional Y axis provides a total of 29.5” of Y axis travel.
The spindle construction is a heavy-duty design incorporating high precision double roller bearings and 45-degree angular contact thrust bearings. The spindle also is protected from coolant contamination. The NN type spindle bearings are used to endure high centrifugal loads and heavy spindle loads. The 30 HP high torque double wound spindle motor coupled with the 2 speed ZF gear box provides more torque at a lower RPM than a 50HP single wound motor and 2 speed gearbox. It delivers power for heavy duty machining and high speed for fine finishing. The spindle produces more than 2,100 ft.lbs. of cutting torque for heavy cutting.
The machine is equipped with a box type machining center type headstock that provides excellent strength and rigidity. The standard arm type ATC stores 24 tools with the CAPTO C8 interface. The arm type ATC reduces tool change time to only 6 seconds and increases tool capacity utilizing the rigid dual contact CAPTO connection. The optional contouring C-axis and live spindle provide simultaneous milling capability. When coupled with the optional Y axis, the machine becomes a true 3 axis machining center. The live spindle features a solid locking 3-piece coupling for turning operations.
Chip control is excellent as chips and coolant wash directly into the standard chip conveyor. An optional chip wash system forces any chips from the machining area into the conveyor. This versatile VTL is designed for stand-alone applications or is easily integrated into an automated production line.
Capacities
Maximum swing 43.3"
Maximum turning diameter 43.3"
Maximum cross travel (X axis) -2.2”; + 41.1"
Maximum longitudinal travel (Z axis) 44.7"
Maximum off-center travel (optional Y axis) + / - 14.76” (29.5” total travel)
Maximum cutting height 23.6”
Spindle
Spindle Motor (Fanuc P Series – double wound high torque) 30 HP
Spindle Drive 2 speed ZF planetary gearbox
Spindle nose A2-15
Spindle RPM 0-1500
Spindle bearing inner diameter 7.87” I.D.
Maximum spindle weight load 2,640 lbs.
Hydraulic chuck 32” 3-Jaw
ATC (standard)
Tool positions 40
ATC type Swing arm
Tool mounting CAPTO C8
O.D. tool shank size 1.25”
I.D. tool shank size 2.0”
Tool change time 6 seconds
Ballscrews and axis motors
Z axis ballscrew diameter 50mm (1.96”) x 10mm pitch
X axis ballscrew diameter 50mm (1.96”) x 10mm pitch
Y axis ballscrew diameter (option) 50mm (1.96”) x 10mm pitch
Ballscrew type Class 3 double nut
Ballscrew mounting type pre-loaded, double anchored
X-Z-Y servo motor HP X 5.2 HP, Z 5.2HP, Y 9.0 HP
C axis and Live Tools (option)
Spindle motor 15HP
Spindle RPM 3500
Tool shank type CAPTO C8
C axis indexing .001 degree
Feeds
Rapid Traverse Rate X, Z, Y 394, 394, 394 IPM
Cutting feed rate 0.01 - 315 IPM
Positioning accuracy +/- .0003" full stroke
Repeatability +/- .0002"
General
Coolant tank capacity 100 gallons
Coolant pump motor 1.33 HP and .75 HP
Machine Weight 48,400 LBS
Floor Space 197" X 163" x 154"
Machine Power Source 208/220V, 3Phase, 150 Amps**
Hydraulic pump motor 3HP
Spindle orientation
3 Jaw 32” hydraulic chuck with cylinder
1 set of soft jaws
1 set of hard jaws
Coolant system with coolant through the tool holders
Oil skimmer
Tool kit
Halogen lamp
1 set operation manual
40 position CAPTO C8 ATC
Chip conveyor with chip bucket
Heat exchanger for electrical cabinet
Automatic lubrication system
10.4” color high resolution LCD
Work Coordinate System Offsets (G52-G59)
Manual Guide i Conversational Programming
Polar Coordinates
2 Megabyte RAM program memory
Chamfering/Corner Rounding
Full MDI keyboard
Custom Macro B
PCMCIA card slot on front panel
Additional Macro Common Variables #100-#199, #500-#999
USB port on front panel
Canned Cycles
Data Card editing function
Multiple Repetitive Cycle
Ethernet connection (embedded)
Multiple Repetitive Cycle II
Graphics function (3D)
Canned Cycles for Drilling
2 axes simultaneous control
Backlash Compensation
Constant surface speed
Spindle Speed Override (50-150%)
X axis radius/diameter programming
Machine Lock
Decimal point input
M.S.T Function Lock
Manual feedrate override (0-200%)
Dry Run
Optional block skip
Single Block
Auto acceleration/deceleration
Rapid Traverse Override (0-100%)
Tool geometry/wear offsets 64 pairs
1000 Registerable Programs
Tool nose radius compensation (G40-G42)
RS232-C
Tool life management
Background Editing
Skip Signal and High-Speed Skip Signal
Run Hour and Parts Count Display
G70-G76, G90, G92, G94 canned cycles for turning, drilling, threading and grooving.
Alpha i AC digital servo and spindle systems with 1,000,000 pulse encoders
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